PROFESSIONAL. RELIABLE. MOBILE

PROFESSIONAL. RELIABLE. MOBILE

Rudder Repairs & Rebuilds

GRP Rudder Repairs and Rebuilds

BrainWaves GRP repairs damaged fibreglass rudders on sailing yachts and other suitable vessels. We assess impact damage, split skins, delamination and damaged core before recommending local repairs or more extensive rebuilding. Our mobile service covers Warsash, Southampton, Hamble and marinas across the Solent.

Repairs matched to the rudder construction

Rudders vary in their internal structure, materials and attachment to the stock. The visible damage may only be part of the problem, so repair planning considers both the external skins and the condition of the areas that can be inspected internally.

Grounding and impact damage

Cracked or split fibreglass skins

Delaminated rudder laminates

Damaged internal core and local rebuilds

Marine technician sanding a yacht hull in a workshop

01

Rebuilding and fairing the blade

Where repair is suitable, compromised material is removed and the affected core or laminate reconstructed. The blade is shaped and faired to retain the intended profile before the appropriate protective finish is applied.

02

Assessing the stock and internal structure

Damage around the rudder stock or internal metalwork may require input from a surveyor, engineer or metalwork specialist. We discuss those requirements as part of the scope rather than treating an external GRP repair as proof that every internal component is sound.

Rudder Repairs and Rebuilds FAQs

Can you repair a rudder damaged by grounding?

Many GRP rudders can be repaired, but suitability depends on the blade, stock and internal structure. An assessment is needed before deciding between repair, rebuilding and replacement.

Can a wet rudder be repaired?

Water ingress can sometimes be addressed by opening and repairing the affected areas. The condition of the core, skins and internal structure determines the scope.

Do you rebuild broken rudder tips?

Yes, where a rebuild is appropriate. The repair must restore the affected structure and blade shape, with any wider damage assessed first.

Does the rudder need to be removed?

Some local repairs are possible with the rudder fitted and the boat ashore. More extensive work or internal investigation may require removal for access.

Can you repair a bent rudder stock?

Our service focuses on GRP repairs. A bent or suspect stock needs assessment by an appropriate specialist, and replacement or metalwork may be required before blade repairs proceed.

How much does a rudder rebuild cost?

The cost depends on blade size, damage, access, removal requirements and any internal work. Photographs and a survey report help us discuss the likely next steps.

Need a GRP or Gelcoat Repair?

Send photographs of both sides of the rudder, the damaged area and any survey findings. Include the vessel make, model and location.

Insurance Work Undertaken